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Which Manufacturing Processes Benefit Most from Gold Finger Electronics Polyimide Tape Kapton’s Chemical Resistance? |https://www.lvmeikapton.com/

Source: | Author:Koko Chan | Published time: 2025-04-17 | 22 Views | Share:

1. Chemical Resistance: The Defining Edge of Polyimide Kapton

Gold Finger Electronics Polyimide Tape Kapton’s molecular structure—composed of aromatic heterocyclic polymers—grants it unmatched stability against corrosive agents. Lab tests validate:


Acid Resistance: No delamination after 240 hours of immersion in 98% H₂SO₄ (ASTM D543 standard)


Alkali Tolerance: Tensile strength retention rate in 40% NaOH solution>85%


Solvent Immunity: No swelling after 72 hours of immersion in xylene/acetone (compared to the 22% expansion rate of Adhesive PET material high temperature tape)

2.2 High-temperature corrosion protection of petrochemical pipelines (Oil Refining)

In the catalytic cracking unit of the refinery:


Application scenario: 480℃ oil and gas pipeline flange sealing


Performance advantages:


H₂S corrosion resistance (concentration 3000ppm)


Coke wear resistance (ASTM D4060 test wear <2mg)


Economical efficiency: 62% lower maintenance cost than stainless steel wrapping tape


2.3 Aerospace fuel system (Aerospace)


Application of PI material high temperature resistant 300 tape in rocket engines:


Liquid oxygen pipeline insulation: Peeling force remains 8N/cm in a cold and brittle environment of -183℃


Hydrazine fuel sealing: Resistance to methyl hydrazine permeability <0.01g/m²·h


Weight reduction benefit: Each Long March rocket saves 38kg of shielding material


2.4 High-temperature packaging of lithium batteries (EV Batteries)

Challenges for NCM811 batteries:


Thermal runaway protection: Provide 180 seconds buffer time in 600℃ heat spread


Electrolyte compatibility: LiPF6 has no decomposition after 30 days of immersion (compared to 45% swelling of the adhesive layer of Self-adhesive back blocking spray paint tape)


Case: CATL's 4680 production line reduced annual losses by $2.1M


2.5 Medical sterilization packaging (Medical Devices)

Breakthrough in ethylene oxide (EO) sterilization scenarios:


Gas barrier: EO permeability <0.05μg/cm²·h


High temperature tolerance: 92% of tensile strength is retained after 300 cycles of 134℃ steam sterilization


Compliance: Passed ISO 10993 biocompatibility certification


3. Chemical Vulnerability: Where Alternatives Fail

Take Adhesive PET material high temperature tape and Self-adhesive spray paint tape as examples:


3.1 Failure analysis in strong acid environment


PET Tape performance in concentrated sulfuric acid:


15-minute carbonization of adhesive layer (vs. Kapton 240-hour tolerance)


Tensile strength decays to 30% of initial value


Painting tape viscosity collapses:


Acetone wipes off 3 times and falls off


Initial adhesion drops by 72% at 80°C


3.2 High temperature-chemical coupling damage


(Table 2: Performance comparison under 150°C + 40% HCl conditions)


Indicators Kapton Paint Tape

Service life 1200 hours 18 hours

Thickness change rate +1.2% +35% (bubbling)

Edge warping None 3mm or more

4. In-depth interpretation of technical parameters

Gold Finger Electronics Polyimide Tape Kapton's extreme test data:


Thermogravimetric analysis (TGA): 5% weight loss temperature > 560°C (N₂ atmosphere)


Dielectric strength: 7.5kV/mm (ASTM D149)


Radiation resistance: 200kGy Elongation after γ-ray irradiation > 40%


(Figure 2: Thermal Aging Performance Curve)


5. Industry Customized Solutions


For special process requirements, Green Beauty provides:


Gradient thickness Kapton: 25μm-125μm optional, suitable for different pressure conditions


Conductive variant: surface resistance 10⁴-10⁶Ω/sq, used in ESD sensitive scenarios


Laser cutting service: tolerance ±0.05mm, support for special-shaped shielding


6. Future trend: Intelligent upgrade of chemical resistant materials


Nano coating technology: increase the acid resistance level to oleum


Self-healing adhesive layer: microencapsulated silicone system, automatic crack filling


IoT integration: embedded temperature/PH sensor to monitor the status of the tape in real time